Call us on:86 138 5741 8437

precision casting parts for sale in America

Energy Efficiency and Cost Saving

Energy costs typically account for 5-7% of the overall operating costs in a metal casting foundry. Energy waste is found in all plants, and improving energy efficiency goes right to the bottom line. Following the procedures outlined in this guide will reduce your energy

get price

Metal Casting--Industry of the Future

amount of metal that must be melted, in turn saving energy. Melting efficiency—Melting represents 55% of process energy costs. Improving melting efficiency saves energy and reduces production costs. Environmental benefits—Improving energy efficiency in casting reduces emissions and helps protect the environment. Benefits to local ...

get price

ENERGY CONSUMPTION STUDIES IN CAST IRON

in which energy saving can be accomplished. To arrive at the energy consumption pattern is the main part of the energy audit process. Energy pattern can be used to understand the way energy is used in a foundry and helps to control energy cost by identifying areas where waste can occur and where scope for improvement may be possible.

get price

Steel Foundry Practices and Performance

SFSA solicited energy used plant-wide to produce a ton of shipped steel castings. As can be seen in Table 7, induction melting shops use more electricity and gas to produce a ton of castings. One would expect this, since the batch size is smaller and the energy efficiency is related to the modulus, volume to surface area.

get price

What Is a Steel Casting? Casting Process

diate mechanical working. Steel castings are near net shape prod­ ucts. Although cast steel accounts for only 10% of the total foundry industry sales, steel castings are used for vitally important compo­ nents in the mining, railroad, truck, construction, military, and oil and gas industries. The total capacity of the steel casting industry in

get price

Steel casting - Subcontracting Vietnam, stamping, laser ...

Cast steel compensates this disadvantage with the ability to form complex shapes in less steps. We work together with local and foreign owned foundry’s in Vietnam which have excellent abilities to do steel casting. Also investment casting (lost wax casting) offers great possibilities due to the low labor costs in Vietnam.

get price

The Current State of Casting Yield: Results from the

The results of a casting yield survey of steel foundries taken in the first quarter of 1997 are presented. Data collected in the survey includes the average, best case, and worst case castings yields for steel castings, and statistical data on the factors which influence casting yield. The average casting yield was found to be

get price

Casting Production Costs ... - Metal Casting Foundry

Alloy Steel Casting. Alloy steel is usually less expensive than stainless steel casting, and it’s perfect for projects that require machinability and corrosion resistance. Due to its corrosion resistance, it’s often used in appliances, pipes, and energy applications. The steps involved in the process of alloy steel casting are pattern ...

get price

Saving Electrical Energy in Coreless Induction

Jan 21, 2010  Example: The inert level of free oxygen in steel is 1 PPM, whereas in cast iron the inert free-oxygen level irises to 2-3 PPM. In steel, silicon levels near 0.35% Si; and in iron, silicon levels near 2.00% Si. The higher silicon level present in cast iron contributes more free-oxygen atoms to the bath, raising the inert oxygen level of the bath.

get price

ENERGY CONSUMPTION STUDIES IN CAST IRON FOUNDRIES

in which energy saving can be accomplished. To arrive at the energy consumption pattern is the main part of the energy audit process. Energy pattern can be used to understand the way energy is used in a foundry and helps to control energy cost by identifying areas where waste can occur and where scope for improvement may be possible.

get price

stainless steel casting lost wax castinglost wax casting ...

High precision casting tolerance. Casting tolerance grade is VDG P690 D1 class which means small maching allowance or no maching. Good Casting surface; the casting surface can be Ra 1.6-3.2um. It suit for many kinds of material and difficult parts, such as stainless steel, carbon steel alloy steel.

get price

Feeding Risering Guidelines for Steel Castings

In 1973, the Steel Founders’ Society of America (SFSA) published Risering Steel Castings [1], a foundry handbook intended to provide risering guidelines for use in steel foundries. The guidelines contained in Risering Steel Castings were developed based on experimental casting work and supported by computer simulations.

get price

Foundry sands for use in manufacturing, CDE Global

Typically, around 1 tonne of foundry sand is required for each tonne of iron or steel casting produced. Recycling foundry sand. The recycling of non-hazardous, spent foundry sand can save energy, reduce the need to mine virgin materials and may reduce costs for both producers and end users of foundry sand.

get price

Energy-Saving Technology And Measures For Domestic Foundry ...

Steel Casting Piping Pumps manufacturer, supplier in China,Casting industry is a large energy consuming industry, which is restricted by high energy consumption, low energy efficiency, serious pollution and poor economic benefits. It is an important task for foundry industry to use energy rationally

get price

BENCHMARKING ENERGY INTENSITY IN STEEL INDUSTRY

employs about 35 000 workers. Energy efficiency is a priority for the CSPA, and Canadian steel producers have reduced specific energy consumption (megajoules [MJ] per tonne of steel shipped) by 23 percent since 1990.1 In 2002, the CSPA agreed to undertake an energy benchmarking study with funding provided by the Industrial Programs Division of

get price

Iron and Steel Foundry Castings and Forged Parts

Foundry Castings. Wheelabrator produces an extensive range of blast machines for the Foundry industry. Machines can be "in-line" to treat the castings as they pass through your production processes in a continuous fashion, or "batch" to treat castings in batch quantities. The Wheelabrator range of shot blast machines for foundries includes four ...

get price

Die Casting Dalquist Gutowski - MIT

melting and holding reverberatory furnace in an aluminum die casting foundry. Source: Bergerson, 2001. Overall, natural gas fired furnaces are much more common than electric furnaces in die casting foundries. Despite lower efficiency at the plant (Broadbent, 1991), variable costs for natural gas are markedly lower than for electricity (EIA, 2002).

get price

Sustainability, Foundry Equipment Manufacturers - DISA Group

For us, a sustainable casting process cuts out different types of waste by being energy-efficient, minimising scrap and finishing work, and enabling greater casting precision. But it also creates a modern, clean, ergonomic and rewarding working environment. These various aspects reflect sustainability’s broad environmental, commercial and social dimensions – and all of them are

get price

Articles About Induction Technologies - Inductotherm Corp.

Energy Efficiency System Enhancements in the Induction Melt Shop Author(s): Joseph T. Belsh Publication: Foundry Management Technology Magazine Date: April 2011: An article focusing on how energy heat recovery is used to improve overall efficiency by using the water heat of the water system to provide heat in the foundry during the winter months.

get price

How much is your melt correction process costing you?

Oct 28, 2020  You might be surprised to learn that a small steel cast foundry with a single 1-ton capacity induction furnace can save over 20,000€ per year, taking into consideration energy and labor costs alone. And the time saved will be enough to run an additional batch, making the financial picture even more attractive.

get price

DISAMATIC 240-280 Casting Machinery - DISA Group

Flexible and efficient large casting production with high speed, high volume and high quality. For foundries that are still producing larger castings, such as engine blocks, pipe fittings, fire hydrants, large pumps and manhole covers, on big flask lines, the DISAMATIC 240-280 range offers the opportunity to step up productivity and casting quality and make large moulds faster

get price

Norican's Complete Aluminium Foundry

1. Section 1 - Melting and dosing. Eliminating energy and metal waste: optimised furnace efficiency. Melting aluminium is extremely energy intensive. The melt-shop alone can account for as much as 77% of the overall energy consumption in a die casting foundry. It is also a process prone to metal loss.

get price

Refratechnik - Contact

Data protection settingsThis website uses cookies.Some of them are necessary, and others help us to improve this website and how you experience it. I agree, and know that with effect for the future, I can change or cancel my consent at any time.

get price

Energy monitoring and targeting in the foundry industry ...

@misc{etde_6624728, title = {Energy monitoring and targeting in the foundry industry} author = {Henson, J L, and Stott, M D} abstractNote = {Energy Monitoring and Targeting (M and T) is primarily a management technique which enable steel foundries to control energy accurately. This paper reviews the results of development projects undertaken by the Steel Castings

get price

Italpresse Gauss - die casting solutions

Italpresse Gauss is a global die casting technology leader offering the highest quality die casting machines, automated work cells and expert support services Italpresse Gauss News Find out the latest news and trends in aluminium casting and foundry technology, as well as case studies and announcements.

get price

Industrial foundry sands and binders LKAB Minerals®

Olivine Sand is suitable for use in alkaline resin bonded systems and produces a clean surface finish, making it suitable for foundry castings, especially for manganese steel and non-ferrous metals casting. Zircon sand flours. Zirconium silicate or Zircon is a naturally occurring sand. Zircon’s low thermal expansion rate, its high thermal ...

get price

Energy audit experiences in foundries SpringerLink

Nov 18, 2014  Steel industry presents one of the highest energy demand of all the industrial sector. Foundries have a really relevant role both in economical terms and as regards the energy demand. The cost of energy represents several percentage points of the overall costs of a foundry. The electricity demand is very high, particularly for the induction melting furnaces. A large amount of thermal energy

get price

Energy-Saving Technology And Measures For Domestic Foundry ...

Steel Casting Piping Pumps manufacturer, supplier in China,Casting industry is a large energy consuming industry, which is restricted by high energy consumption, low energy efficiency, serious pollution and poor economic benefits. It is an important task for foundry industry to use energy rationally

get price

DISAMATIC 240-280 Casting Machinery - DISA Group

Flexible and efficient large casting production with high speed, high volume and high quality. For foundries that are still producing larger castings, such as engine blocks, pipe fittings, fire hydrants, large pumps and manhole covers, on big flask lines, the DISAMATIC 240-280 range offers the opportunity to step up productivity and casting quality and make large moulds faster

get price

HTS Hanger Type Blast Cleaning Machine

Versatile, Sturdy and Efficient. Wheelabrator HTS Hanger type blast cleaning systems are versatile and reliable, and provide effective and economical blast cleaning of a wide variety of component sizes and complexities. They are ideal for foundry and forge applications, including cast, forge, hardened or heat treated parts.

get price

Refratechnik - Contact

Data protection settingsThis website uses cookies.Some of them are necessary, and others help us to improve this website and how you experience it. I agree, and know that with effect for the future, I can change or cancel my consent at any time.

get price

Die casting for the automotive industry

Die casting magnesium parts. Magnesium die casting has significant advantages, primarily the specific weight of only 1.8 g/cm3 (a reduction of 33% compared to 2.7 g/cm3 aluminium). Once limited to electronic components and portable tools, today magnesium is widely used in the automotive industry with the ability to produce complex castings (and ...

get price

Investment Casting Importers Investment Casting Buyers

Jun 30, 2017  Makers of investment casting products and its molds immediately contact us. at addjupiter (at) gmail (dot) com Last Updated: Nov 14, 2019 This buyer wants to receive quotations only from Premium Members . A-One Global PTE.

get price

Riyadh Foundry Company Steel Frame Product Catalog

Product Catalog From Riyadh Foundry Company. Riyadh Foundry Company online catalog featuring products products from Saudi Arabia such as STEEL FRAME CAST IRON COVERS, STEEL FRAME WITH CAST IRON COVERS, ROUND COVER AND SQUARE FRAMES, RECESSED COVER FRAMES, products and other Door Window Accessories products.

get price

Sustainability, Foundry Equipment Manufacturers - DISA Group

For us, a sustainable casting process cuts out different types of waste by being energy-efficient, minimising scrap and finishing work, and enabling greater casting precision. But it also creates a modern, clean, ergonomic and rewarding working environment. These various aspects reflect sustainability’s broad environmental, commercial and social dimensions – and all of them are

get price

Aluminium and innovation: the new essential alloy

It is exceeding foundry expectations with the very high metal yields achieved and very low energy consumption – perfect for today’s more complex automotive structural castings. Meanwhile, developments such as Italpresse Gauss’ ECO-FIT system also support energy-saving ambitions. ECO-FIT Mode and ECO-FIT Plus regulate die casting machines ...

get price

Global Metal Casting Market Size Share Report, 2019-2025

The global metal casting market size was valued at USD 123.8 billion in 2018 and is expected to expand at a CAGR of 5.3% from 2019 to 2025. Increasing demand for casting from the automotive sector is anticipated to drive the market growth over the forecast period

get price
Home | About Us | Product | Contact Us | XML
Copyright © Ningbo Tangsheng Machinery Co., Ltd